PEA-C2A
Angled Powder-Spraygun
04/99

Danger!

High voltage! Turn power off before servicing! Read rules for safe operation and instructions carefully!


back
  Operating Manual  

Table of contents

Overview PEA-C2A
1. Introduction
1.1 Safety Regulations
1.2 General Safety Rules
1.3 Harmless discharge
2. Preparing the spraygun for your application
2.1 Select the suitable nozzle system
2.2 Useing the Corona Star
2.3 Connecting the spraygun
2.4 Grounding the spraygun
3. Working with the spraygun
3.1 Optimize the powder cloud for your coating
3.2 This is how the spraygun is switched off
3.3 This is how to carry out a change of color
4. Maintenance and cleaning
4.1 Replacing the spraygun
4.2 Replace and cleaning the powder nozzle
4.3 Exchange and cleaning the powder tubes
5. Trouble shooting
6. Spare parts lists and accessories
6.1 How to order
6.2 Spare parts list angled powder-spraygun PEA-C2A
6.3 Accessories
6.3.1 Electric cable / Powder and air hoses
6.3.2 Corona Star retrofit kit
6.3.3 Gun support and mounting accessories
6.3.4 Nozzle systems
7. Specification
8. Supplement
8.1 Applicable Safety Regulations and List of Sources
8.2 Warranty


Overview PEA-C2A

Artikel Nr. 0351 004

A electrode

E atomizing air supply

B deflector cone F powder supply
C outer nut G electric supply
D spraygun body H Corona Star supply

The spraygun PEA-C2A is used for industrial powder coating.

It can be operated with individual control units or with control cabinet modules.

The high voltage is activated in the spraygun by switching on the high voltage generator and the powder release. At the same time, the powder and compressed air supplies to the gun are turned on.


Caution

This spraygun may only be used for the above described application!

The user must ensure, that the spraygun PEA-C2A is only connected to Wagner equipment.

High ambient temperatures must be avoided; in particular, the hoses must not be routed through factory areas exposed to direct sunlight!

To provide a safeguard against unintentional use of the spraygun, the control unit for the guns must be turned off!

What type of coating powder can be used?

Basically, all coating powders can be used with the PEA-C2A. e.g.: epoxy resin, polyester, blended powder EP / PES, PUR.


Caution

Powders containing metal pigments may only be processed in compliance with the powder manufacturer’s instructions.


1. Introduction

This technical manual contains information and hints for the service, repair and maintenance of the equipment. The observation of this manual is element of the warranty agreements.

Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.

Please pay particular attention to the parts marked by the following symbols. Follow the instructions exactly, in the interests of both your own safety and the correct functioning of the unit.


Warning

This symbol draws attention to the fact that if the operating instructions, working instructions, prescribed working sequences etc. are not followed exactly, this can lead to injury or even fatal accidents.


Caution

This warning indicates that if the operating instructions, working instructions, prescribed working sequences etc. are not followed exactly, this can lead to damage to the unit.


Hint

This symbol draws your attention to useful additional information and tips.

Wagner hereby declares that the unit described in these operating instructions has been designed and manufactured according to the provisions of EU Directive 89/392/EEC.

The following European standards have been applied:

EN 50014
EN 50117

The following German standards or guidelines have been applied:

ZH 1/444
VDMA 2371 Part 1
VDE 0165


1.1 Safety Regulations


Warning

This equipment can be dangerous if it is not operated in accordance with this operating manual! There might be additional regulations to be observed, put into effect by governmental, state or other official agencies or local security (fire) departments!

The following rules must be observed in order to ensure a safe and efficient use of the equipment:

· Under no circumstance may persons with a cardiac pacemaker come close to the area between the tip of the spraygun and the workpiece to be coated.

The user has to observe particularly the safety guidelines of the VdS or the local professional and security institutions. 2) 3) 6) 9)

· The spraygun may only be operated in the hazard zone created by operation of the manual spraying equipment itself. 2) 3) 6)

· The spraygun may only be operated in powder spray booths or powder spray benches equipped with industrial ventilation. 2) 3) 6

· The user has to ensure that the medium value of the powder/air concentration does not exceed 50% of the LEL u ) (maximum allowed concentration of powder in air). If the LEL is not known, the user should assume a value of 20 g/m³. 2) 3) 6)

· The main power connection for operation of the Wagner powder equipment must be electrically interlocked with the exhaust system of the powder coating booth. 2) 3) 6)

· The Wagner control unit must be installed outside the hazard area. 2) 3)

· The user must conduct periodic checks of the powder spray equipment (at least every year) with regard to explosion-protection. 5) 7)

· In the event of faults or defects, repair work is to be performed at the user's discretion. 7)

· The user must keep a test certificate of the device type on file at the installation site. 7)

· The execution of repairs must not lead to an alteration in the explosion-protection. 5) 7)

· Repairs may only be carried out by specially trained personnel. 7)

· Repairs must never be performed in an explosion-hazard area. 7)

· The work area must have an electrostatically conductive floor (measured in accordance with DIN 51953) 2) 3) 6)

· All conductive parts in the work area must be electrostatically grounded (work area = 1.5 m at the sides, 2.5 m to the front and rear of every spray location or opening in the booth). 3)

· All persons inside the work area must wear electrostatically conductive footwear. 2) 3)

· If gloves are used, they must be of antistatic material or have cut-out palm areas. 2) 3)

x) see paragraph 8.1 "Applicable Safety Regulations and List of Sources"


1.2 General Safety Rules

Keep your workplace well organized
A disorganized workplace creates a hazard.

Store your tools carefully
Unused tools should be stored in a dry, locked room and out of the reach of unauthorized persons.

Wear suitable work clothing

Use breathing protection
Use breathing protection for work which produces powder.

Take good care of the system
Keep the system clean to ensure that it works well and safely.

Always remain alert
Watch your work. Proceed in a reasonable manner. Do not use tools when you lack concentration.

Check your equipment for damage
Before using the system, carefully inspect slightly worn parts for proper operation. Check whether the moving parts operate properly, whether they jam and whether parts are damaged.

All parts must be properly assembled in order to ensure proper operation of the unit. Damaged parts should be repaired or replaced by a Wagner customer service


Warning

For your own safety, use only accessories and equipment listed in the operating manual. The use of individual parts other than those recommended in the operating manual may create a hazard to personal safety.

Use only original Wagner replacement parts!

HAZARD

PREVENTION

Electrostatic arcing may cause an explosion or fire. Mixtures of powder and air can explode or ignite causing property damage and/or severe injury.

Operator must be grounded. Grounding straps must be used when wearing rubber soled shoes.

Operator must be in contact with the spraygun handle; cut out palm section and trigger fingers of any work gloves to be used.

Operator must remove all metal objects from his or her person, which are not grounded.

The object being sprayed must be grounded.

All metal objects within the spray area must be grounded (including spray booth, part hangers, fire extinguishers, etc.)

Grounded conductive floor must be provided in spray area.

Turn off the Power Pack and unplug from outlet before flushing out the gun, cleaning or replacing parts on the gun such as changing tips.

Explosion or fire. Mixtures of powder and air can explode or ignite causing property damage and/or severe injury.

Exhaust and fresh air introduction must be provided to keep the air within the spray area free of accumulation of flammable atmosphere.

Smoking must not be allowed in spray area.

Fire extinguishing equipment must be present and in working order.

Electrostatic arcing must be prevented. (See Electrostatic arcing)

When cleaning the system, use only materials recommended by the coatings manufacturer. Be sure Power Pack is turned off and unplugged.

Avoid all ignition sources such as static electricity sparks, open flames such as pilot lights, hot objects such as cigarettes and sparks from connecting and disconnecting power cords and working light switches.

Explosion or fire. Mixtures of powder and air can explode or ignite causing property damage and/or severe injury.

To prevent hazardous concentrations of flammable atmospheres, spray only in a properly ventilated spray booth.

Never operate spraygun unless ventilation fans are operating properly.

Check and follow all National, State and Local codes regarding air exhaust velocity requirements.

Ventilation must be maintained during the cleaning operation.

Toxic Substances: Some materials may be harmful if swallowed or come in contact with the skin.

Follow the requirements of the Material Safety Data Sheet supplied by the coatings manufacturer.

Exhaust and fresh air introduction must be provided within the spray area to keep the air free of high powder accumulations.

Wear a mask or respirator. Read all instructions for the mask to insure that it will provide the necessary protection against the inhalation of powder.

General

Read all instructions and safety precautions before operating.

Comply with all appropriate local, state and national codes governing ventilation, fire prevention, and operation of Electrostatic equipment usage.

The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act. These standards, particularly the General Standards, Part 1910 and the Construction Standard, Part 1926, should be consulted.

NFPA Standard No. 33 is to be followed when setting up your spray area. Contact the National Fire Protection Association, Batterymarch Park, Quincy, Massachusetts, 02269 for more information.

Check with insurance company for additional requirements.

Use only identical replacement parts.

Personnel must be given training in accordance with the requirements of NFPA Standard No. 33 chapter 15.

It is the duty of all personnel responsible for the spray equipment operation and maintenance to read and understand all safety information furnished with this equipment.


1.3 Harmless discharge

When the high voltage is turned on, a glow or Corona discharge, that is only visible in a dark environment, occurs at the electrode tip. When the electrode approaches the grounded workpiece, this physical phenomenon can be observed.

This glow discharge does not provide any ignition power and does not have any influence on the handling of the installation. When the electrode approaches the workpiece, the control device automatically reduces the high voltage to a safe level or turns off the high voltage, depending on the setting.

If the finger comes in contact with the plastic parts of the spraygun, harmless discharges (so-called brush discharges) can occur. The charging of the plastic parts is caused by the high voltage electrostatic field of the gun. However, these discharges do not provide any ignition power.


2. Preparing the spraygun for your application

2.1 Select the suitable nozzle system

Nozzle

Workpiece

Spray cloud

Coating distance

deflector cone

wire goods

gratings

aluminum cross
sections

round spray cloud:
The size depends on the diameter of the deflector cone.

100 ... 160 mm

fan spray nozzle

difficult workpieces:

undercuts

broken edges

widely-spread fan spray

120 ... 180 mm

You will find the part numbers in section 6.3 "Accessories"


2.2 Using the Corona Star

The Corona-Star is a retrofit-set for the spraygun which helps to achieve a better surface quality. The development of "orange peel" can be avoided for most powder types.


Caution

The assembling of the Corona-Star may only be carried out by trained personnel!

  1. Unscrew and remove the first blind screw A from the gun housing 1.
  2. Unscrew and remove the second blind screw A from the gun housing 1.
  3. Screw the ground rod 2 into the gun housing 1 and tighten it securely. A ground contact to the fastening plate 3 must be ensured.
  4. Screw the Corona Star 4 into the gun housing 1 and tighten it securely.


Caution

When assembling the Corona Star, make sure that the ground rod is always mounted first!


2.3 Connecting the spraygun

Before beginning making connections, switch off the high voltage generator. Refer to the corresponding operating instructions for the control units or control modules for this.


Hint

Please use the parts listed in section 6.3 "Accessories" when connecting and fastening the spraygun.

  • Mount the spraygun on the hanger and secure both, for example on the gun holder of the reciprocator.
  • Connect the spraygun to the high voltage generation with the electrical cable.
  • Connect the hose for powder delivery to the spraygun.
  • Connect the hose for atomizing air to the spraygun.


Hint

By using a Wagner PJ-D1 powder injector and a suitable control unit, it is possible to blow out or flush the spraygun automatically each time before it is switched off.


2.4 Grounding the spraygun

In order to achieve a good powder coating and for security reasons the spraygun must be properly grounded. This is made via the gun holder.

A poorly grounded workpiece causes:

  • very bad wrap-around
  • uneven coating
  • back-spray onto spraygun and user
  • dangerous electric charging of the workpiece


Warning

Sparks between workpiece and conveyor hooks (hangers) can occur if hooks or other hanger parts are not completely cleaned! These sparks can cause heavy radio frequency interferences.


3. Working with the spraygun

3.1 Optimize the powder cloud for your coating

Switch on the high voltage generation and the powder delivery.


Caution

To reduce wear, the total of feeding air and dosage air must be in between 4 - 6 Nm3/!

  • First open the atomizing air so that the deflector cone is freed of powder deposits and that the cascade chamber is flushed. At the same time you can alter the size of the cloud during powdering by adjusting the atomizing air.
  • Set the powder cloud to a test piece by setting the corresponding volume of feeding air and dosage air.

The following illustration provides information on the effects of the feeding air and dosage air on the volume being fed or the rate of feed.

feeding air
volume

 

dosage air
volume

 

 

 

 

 

 

 

 

 

feeding speed

+

=

 

 

 

 

feeding volume

 

 

 

 

 

 

feeding speed

+

=

 

 

 

 

feeding volume

 

 

 

 

 

 

feeding speed

+

=

 

 

 

 

feeding volume

An exact description of how to set the air flows can be found in the operating instructions for the corresponding control units.

Recommended powder output volumes depending on the internal diameter of the hose

powder hose
inner diameter

[mm]

feeding air
+
dosage air

[Nm3 / h]

powder output
(standard values)

[g / min]

10

approx. 2.8 ... 4.8

... 100

11

approx. 3.3 ... 5.8

50 ... 250

12

approx. 3.7 ... 6.8

100 ... 350


3.2 This is how the spraygun is switched off

The spraygun is switched off in different ways, depending on the type of powder injector. In most cases this procedure is undertaken by a control system, if the coating system is equipped for this.


Hint

The spraygun should be blown through (flushed) and cleaned from powder deposits with every interruption of work. In this way powder deposits and surges on switching on again are to a great extent avoided.

If you want to switch the spraygun off manually and the powder injector is not designed for automatic flushing, proceed as follows:

  • You must leave the atomizing air open so that during flushing no powder can penetrate the atomizing air channels and the cascade chamber. Switch off the powder delivery and the high voltage generation.
  • If you do not wish to alter the settings for the feeding air and dosage air, in order to carry on coating with the same powder cloud, pull out the powder injector from the powder container’s injector connection. No more powder will be delivered when switching on again.
  • Switch the powder delivery on again so that the spraygun is blown free of powder.
  • Finally, again switch off the powder delivery and the high voltage generation, and secure them against being switched on again.

3.3 This is how to carry out a change of color

All parts carrying powder in the entire coating system must be thoroughly cleaned of powder deposits on a change of color. In the following, only the procedure for the spraygun is described. Instructions on cleaning the other components can be found in the appropriate operating instructions.

  • Switch off the powder coating system and secure it against being switched on again.
  • If you do not use automatic flushing:

    - Flush out the spraygun and free it of powder deposits before switching the system off.

    - Let the atomizing air remain open so that no powder can penetrate the atomizing air channels and the cascade chamber.

    - Switch off the powder delivery and the high voltage generation.

    - Pull the powder injector out of the powder container’s injector connection so that no powder can be delivered during flushing.

    - Switch the powder delivery on again and blow the spraygun free.

    - Switch the system off and secure it against being switched on unintentionally.

  • Pull off deflector cone 1 from nozzle insert 3.
  • Unscrew the outer nut 2 from the gun housing 4.
  • Carefully draw the nozzle insert 3 out of the gun housing 4.


Caution

Take care that the nozzle insert is not damaged when removing and replacing it!

  • Clean the parts which have been dismantled and the spraygun from powder deposits.
  • Before re-assembling, check whether the contact points on the nozzle insert 3 and inside the gun housing 4 have been thoroughly cleaned, so that the tip of the electrode makes a conducting connection to the high voltage generator.
  • Carefully re-fit the nozzle insert 3 in the gun housing 4 and tighten it up with the outer nut 2.
  • Slide the deflector cone on to the nozzle insert again.
  • Check whether the grounding is ensured. Hold a grounded plate of sheet steel near to the electrode and switch the high voltage on. If the high voltage automatically switches off via the pre-set current limiting, it means that the nozzle system is properly assembled. The spraygun is again ready for operation and you may begin with the setting of the powder cloud in accordance with section 3.1.

4. Maintenance and cleaning

Warning Caution

WHEN CLEANING THE ELECTROSTATIC SYSTEM, THESE SAFETY PROCEDURES MUST BE FOLLOWED. FAILURE TO FOLLOW THESE PROCEDURES MAY RESULT IN AN EXPLOSION/FIRE.

Turn power pack to the "OFF" position and unplug from power source before starting to clean.

Exhaust and fresh air introduction must be maintained during the clean up operation.

Keep cleaning materials in approved safety containers.

All personnel and cleaning equipment, including container used in cleaning operation, must be grounded.

DO NOT turn on the POWER PACK until the cleaning operation has been completed, all cleaning materials have been removed from spray area, and spray area is free of any mixtures of powder and air produced by the cleaning operation.

If defects in the equipment are found, DO NOT use until repairs are completed.

Clean equipment immediately after use.

NEVER IMMERSE SPRAYGUN OR PARTS OF IT IN ANY FLUID AT ANY TIME.

Be sure the Power Pack is turned off and unplugged from the power source.

NOTE

The powder passages of the spraygun should be cleaned while cleaning the powder hose and powder pump, following instructions, provided with the powder pump (injector).

(See document No. PJ - D1)

Clean the spray tip by removing from spraygun, flushing with air and replacing on spraygun.

4.1 Replacing the spraygun

Before beginning replacing the spraygun, free it of powder deposits in accordance with section 3.3.


Caution

Maintenance, repair or replacement of the spraygun may only be performed by trained personnel in a suitable location outside the hazard area!

The wear parts marked with (*) in the spare parts list of the spraygun PEA-C2A, must be regularly checked and replaced if necessary.

  • Switch off the system or the high voltage generation and disconnect the electrical cable A from the spraygun.
  • Disconnect the hoses for the powder delivery C and the atomizing air D from the angled powder-spraygun.
  • Undo the lock nuts E and lift the spraygun out of the hanger F.
  • Exchange the gun requiring servicing for a new one and assemble it in reverse order.

4.2 Replace and cleaning the powder nozzle

  • Pull off deflector cone 1 from nozzle insert 3.
  • Unscrew the outer nut 2 from the gun housing 5.
  • Carefully draw the nozzle insert 3 out of the gun housing 5.
  • Separate the protective wedge 4 from the nozzle insert 3.


Caution

Never place the spraygun or parts of it into any wet cleaning agent!

  • Clean the dismantled parts and the spraygun of powder deposits.
  • Normally it is only necessary for you to check the protective wedge 4 for wear, and to replace it with a new one if necessary.
  • You should also check the other powder-carrying parts for wear after long periods of use or after frequent replacements of the protective wedge on the same spraygun, and replace if necessary.
  • This procedure is described in the following section.
  • Check before re-assembling whether the contact points on the nozzle insert 3 and the inside of the gun housing 4 have been thoroughly cleaned, so that the tip of the electrode makes a conducting connection to the high voltage generator.
  • Carefully re-fit the nozzle insert 3 in the gun housing 4 and tighten it up with the outer nut 2.
  • Slide the deflector cone on to the nozzle insert again.
  • Check whether the grounding is ensured by connecting the spraygun to a high voltage generator which is suitable for this gun.
  • Hold a grounded plate of sheet steel near to the electrode and switch the high voltage on. If the high voltage automatically switches off via the pre-set current limiting, it means that the nozzle system is properly assembled and the spraygun is again ready for operation.

4.3 Exchange and cleaning the powder tubes

The powder tube is comprised of many parts which from time to time have to be dismantled, cleaned and where necessary, replaced by new parts.

1. Remove the nozzle system:

  • Pull off deflector cone 1 from nozzle insert 3.
  • Unscrew the outer nut 2 from the gun housing 4.
  • Carefully draw the nozzle insert 3 out of the gun housing 4.

2. Remove the upper powder tube:

  • Push a screwdriver through hole A in the nozzle body 5 and carefully pull the nozzle body 5 out of the gun housing 4.
  • After removing, you can press the upper powder tube 6 out of the nozzle body 5.
  • It is only after these parts have been removed that you can remove the lower powder tube 7.

3. Remove the lower powder tube:

  • Undo the clamping screw 8 and turn it out.
  • Then, you can pull the lower powder tube 7 with the bend 9 out from the gun housing 4.
  • After removing, you can disconnect the lower powder tube 7 from the bend 9.

4. Cleaning and assembly the spraygun

  • Clean the dismantled parts and the spraygun of powder deposits.
  • Check the parts which have been removed for wear and replace them with new parts if necessary.
  • The wear and spare parts required for this can be found in section 6.2 of these operating instructions.
  • Check before assembling whether the contact points on the nozzle insert 3 and inside the gun housing 4 have been thoroughly cleaned, so that the tip of the electrode makes a conducting connection to the high voltage generator.
  • Fit the bend 9 onto the lower powder tube 7 and slide both into the gun housing 4. Take care that the bend 9 is correctly centered with the positioning pin in the inside of the housing.
  • Fix the lower powder tube 7 by again screwing the clamping screw 8 into the gun housing 4.
  • Slide the upper powder tube 6 into the nozzle body 5 until it reaches the stop.
  • Slide these previously assembled parts 6 and 5 into the gun housing 4 until the upper powder tube 6 is threaded into the bend 9.
  • Carefully place the nozzle insert 3 into the nozzle body 5 and tighten it up with the outer nut 2.
  • Slide the deflector cone 1 on to the nozzle insert 3 again.
  • Check whether the grounding is ensured.

5. Trouble shooting

Malfunction

Cause

Remedy

No electrostatic charge (e.g. no wrap-around or no powder adhesion).

- Fault at high voltage generator.

- Electrical cable between spraygun and control unit defective.

- Cascade in spraygun is defective

- Inform Wagner service center.

- Replace electrical cable.

- Inform Wagner service center.

Poor wrap-around.

Back-spray.

- Bad or no grounding.

- See paragraph 2.4.

Powder output
irregular or insufficient.

- Impurities.

- Powder sintering.

- Impurities in delivery system.

- Feeding air / dosage air proportion not correct.

- Wear to powder injector nozzle.

- Blow through powder feeding parts.

- Clean powder feeding parts

- See operating instructions of connected devices.

- Readjust at the control unit.

- Change worn out parts of the powder injector. 1.).

Spray cloud is
irregular.

- Nozzle system worn out.

- Replace nozzle system.

1.) The wear and spare parts can be found in the operating instructions for the powder injector.


6. Spare parts lists and accessories

6.1 How to order

Faulty and useless parts are replaced according to our general delivery conditions.

To ensure a correct spare part order and delivery, the following information is required:

  • billing address
  • delivery address
  • name of contact persons for further inquiries
  • shipping method
  • quantity, part-no. and description

6.2 Spare parts list angled powder-spraygun PEA-C2A

Item

Part No.

Description

 

0351 004

angled powder-spraygun PEA-C2A

1

0351 309

outer nut

2

0351 900 *

nozzle insert, assembly **

2/1

0351 339 *

wedge

3

0351 524 *

powder tube short

4

9971 316 *

O-ring 13x1

5

0351 201

nozzle body, assembly

6

0351 527

clamping screw

7

0351 523 *

powder tube

8

0351 521 *

bend

* wear part ** only available as a set


6.3 Accessories

6.3.1 Electric cable / powder and air hoses

Part-No.

Description

Application

Material

0351 216

electric cable 5 m

 

 

0351 217

electric cable 10 m

 

 

0351 215

electric cable 20 m

 

 

0700 341

hose 18x3

powder feeding

PUR

9982 058

hose 17x3

powder feeding

PUR

9981 939

hose 6x1

atomizing air

Polyamide


6.3.2 Corona Star retrofit kit

Item

Part No.

Description

 

0351 916

Corona Star assembly:
consisting of Position 1 to 2

1

0351 209

Corona Star

1/1

0260 296 *

electrode Corona Star (included in Position 1)

2

0351 529

ground rod

* wear part


6.3.3 Gun support and mounting accessories

1
2

Item

Part No.

Description

Application

1

0260 328

hanger

to fasten the angled powder-spraygun

2

0260 215

gun support

to fasten the hanger to the reciprocator


6.3.4 Nozzle systems

2

Item

Part No.

Description

1

0351 901 *

fan spray nozzle (gap) assembly

1/1

0351 232 *

fan spray nozzle (gap)

1/2

0351 346 *

air nozzle

2

0351 225 *

deflector cone Ø 17 mm

2

0351 226 *

deflector cone Ø 25 mm

2

0351 227 *

deflector cone Ø 32 mm

* wear part


7. Specification

Weight: 900 g

Electrical:  

input voltage:

max. 22 Vpp

input current:

max. 0.9 A

frequency:

19 ... 30 kHz

output voltage:

max. 100 kV DC

output current:

max. 200 m A DC

polarity:

negative

design:

accord. to EN 50177

protection class:

IP 54

Pneumatic:  

input air pressure (atomizing air):

max. 4 bar

powder output:

max. 350 g/min

Compressed air quality acc. to ISO 8573.1:  

residual water content in compressed air:

max. 1.3 g H2O/Nm3 at a dew point of 7 °C

residual oil content in compressed air:

max. 0.01 mg oil/Nm3

residual dust content in compressed air:

max. 1 mg dust/Nm3


Hint

Volume measures:
All volume indications (m3/h) are Nm3/h. (norm cubic meters per hour). One cubic meter of a gas at 0 °C and 1.013 bar is called norm cubic meter.

1 Nm3/h = 35.3 ft3/h

Ambient conditions:

If low temperature powders are used, the ambient temperature may have to be lower than
30 °C.


8. Supplement

8.1 Applicable Safety Regulations and List of Sources

1)

EN 50177

Stationary electrostatic spraying equipment

(published by
VDE-Verlag,
Berlin)

3)

ZH 1/444

Electrostatic powder coating using stationary spraying equipment

(published by
C. Heymanns-Verlag,
Cologne)

4)

EX-RL / ZH 1/10

Guidelines for explosion protection

(published by
C. Heymanns-Verlag,

Cologne)

5)

VDE 0165

Installation of electrical equipment in explosion-hazard areas

(published by
VDE-Verlag,
Berlin)

 

EN 50014

Electrical equipment for explosion-hazard areas

(published by
VDE-Verlag,
Berlin)

6)

VDMA 24371
part 1

Guidelines for electrostatic coating using synthetic resin powders

(published by
Beuth-Verlag,
Berlin)

7)

ELEX V

Regulation for electrical systems in
explosion-hazard areas

(published by
VDE-Verlag,
Berlin)

8)

VDE 0100

VDE guidelines for the construction of power converters with a nominal voltage up to 1000 V

(published by
VDE-Verlag,
Berlin)

9)

EN 60204 part 1
VDE 0113

VDE guidelines for the electrical equipment of machines

(published by
Beuth-Verlag,
Berlin)

10)

VDE 0147
part 1

Guidelines for the construction of stationary electrostatic spraying equipment

(published by
Beuth-Verlag,
Berlin)

11)

VDE 0105
part 1

Guidelines for the operation of high power converters

(published by
Beuth-Verlag,
Berlin)

12)

VDE 0105
part 4

Operation of high power converters (additional regulation for stationary electrostatic spraying equipment)

(published by
Beuth-Verlag,
Berlin)

13)

VDE 0132

Instructions for fire fighting in electric equipment and nearby

(published by
Beuth-Verlag,
Berlin)

14)

VDE 0134

Instructions for first aid in case of accident

(published by
Beuth-Verlag,
Berlin)

15)

VDS 2093

Association of insurance companies

(Riehlerstr. 36
50668 Cologne)


8.2 Warranty

What is covered by this warranty:

Faulty parts are replaced according to our general delivery conditions.

Within the applicable warrant period, Wagner will repair or replace, defective parts without charge if such parts are returned with transportation charges prepaid to the nearest authorized service center. If Wagner is unable to repair this product so as to conform to this limited warranty after a reasonable number of attempts, Wagner will provide, either a replacement for this product or a full refund of the purchase price of this product.

These remedies are the sole and exclusive remedies available for breach of express and implied warranties.

What is not covered by this warranty:

This warranty does not cover any damage or defects:

  1. Caused by use or installation of repair or replacement parts or accessories not manufactured by Wagner,
  2. Caused by repair performed by anyone other than a Wagner authorized service center, or
  3. Caused by or related to abrasion, corrosion, abuse, misuse, negligence, accident, normal wear, faulty installation or tampering in a manner which impairs normal operation.

Limitation of remedies:

IN NO CASE SHALL WAGNER BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS, INCLUDING TRANSPORTATION COSTS, WHETHER SUCH DAMAGES ARE BASED UPON A BREACH OF EXPRESS OR IMPLIED WARRANTIES, BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY.

Disclaimer of implied warranties:

THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

No ability to transfer:

This warranty is extended to the original purchaser only and is not transferable.

Your rights under state law:

Some states do not allow limitations on how long an implied warranty lasts or the exclusion of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.